Procedure For Making High-Quality Stabilized Wood

By Paul Thomas


Timber is now a rare commodity in the market from the continuous ban on tree cutting and the global climate change effect. Unlike in the past where people could fell trees from the forests and their farms, it is now impossible to cut them down whenever you like. Timber prices have shot up a tradition that is not going to change soon. As such, carpenters are looking for other alternatives while utilizing every bit of timber that is available in their workshops. Below is an insight into the making and processing of stabilized wood.

Carpenters may not know that what they are using has undergone some stabilization until you tell them. To understand the entire process, you have to know what stabilization is. It is the process of hardening soft wood materials by using resins. These blanks are boiled in pots that are heated using vacuuming machines as you are about to find out.

For a good stabilization process, you ought to prepare the blanks by ensuring that they are dry. Wet blanks are difficult to stabilize. For easy verification of moisture content in timber, you may use a moisture meter. The best rate of moisture in each blank should be below 10% for a successful process. In case the moisture level is too high, you can reduce it by hastening the drying process where the blanks are roughly cut and placed on drying racks.

After all the blanks have dried to relevant moisture levels, you can begin the stabilization process. Assemble the kits including anti-float plates, a vacuuming generator, steel pots and inner chamber. The blanks will be placed in the inner chamber where it will be filled with resins. The apparatus ensures that the blanks get soaked with your preferred materials.

After 30 minutes of a running vacuum generator, your timber will be soaked with the resins and ready for another stage. However, you must check whether the blanks are floating or not because when you find them floating, it means they are not yet soaked as required. The procedure can be repeated for another half hour to ensure that every part of the blank is soaked. Complete the process by removing the blanks from the pots and cleaning it to prevent gumming up of resins and other wastes.

The soaking process does not mean that the blanks are ready for use. They must be cured to ensure that they do not have some loopholes. Curing is done on ovens or toasters which can disseminate temperatures of about 200 degrees. Dry them on this apparatus for some minutes until no moisture can be traced. For a safe cure, you ought to wrap each blank when drying it at the oven.

Carpenters and other woodwork professionals may not prefer this method from lack of enough capital. Several mechanisms of stabilizing timber exist and you can use any that seems easy and cheaper to you. For instance, a wood hardener is used in stabilizing blanks where after sanding it, you apply the substance using a brush.

Business people try every trick to increase their profit margins and win over their competitors. The rising prices of timber should not alter your business chances when you can make your own stabilized blanks. Make use of the highlighted steps in saving costs and producing the best pieces.




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